With in-house expertise, we are able to offer our clients traditional Hand Layup (HLU) or Vacuum Infusion (VARTM) processes. We also hold the ability to produce high-performance parts by using prepreg material that is cured in ovens or with autoclaves. This process produces parts that are lighter and stronger than those produced through traditional methods. When budget is a concern, we can also make parts using oven-cure prepregs that allow similar advantages to advanced methods with a reduced price point. Our versatility sets us apart from other carbon fiber manufacturing companies that may not have access to a variety of processing options all in-house.

We are experienced in working with carbon fiber molds to produce high-end autoclave cured carbon fiber parts. These carbon fiber molds are used to control the dimensional accuracy of the part during high-temperature cure cycles as they have the same Coefficient of Thermal Expansion (CTE) as the finished part. This reduces wear on the tool and produces dimensionally stable finished parts that meet your expectations. We care about the quality of products we produce. We have invested in HEPA filtration systems for both manual and robotic trimming that allow us to safely process finished parts with accuracy.

We use Eastman CNC textile cutting machines to process all of our raw fibers. This is crucial when working with carbon prepreg as it is an exceptionally expensive material. We are always looking to maximize our customers’ material yield and not waste materials. Our advanced computerized nesting software allows us to maximize yield while perfectly controlling ply fiber orientation which is especially crucial in structural parts.

Our team of experienced laminators is capable of working on projects of any size. From large boat hulls to small and complex parts, we have the skills and experience to complete your project. Quality is always our top priority and extensive steps are taken to ensure you obtain the results you desire. Our QA team takes care to document all aspects of the lamination process including atmospheric conditions and material traceability. We utilize digital vacuum gauges to perform drop-down leak tests on all parts prior to curing. To ensure staff safety and minimize the risk of contamination we also use HEPA air filtration for at-source and whole-room filtration. No detail is left unaccounted for when you choose Spartec Composites.

With decades of experience, our in-house carbon fiber engineering and design team is the key to efficiency and cost-effectiveness through the entire composite manufacturing process. We specialize in metallic to composite conversion projects and ensure that parts are not just designed with strength and weight in mind, but also for ease of manufacturing. There may be many ways to make a part, however, there are only a few ways to do so efficiently. Our engineering and design teams ensure our customers get to the finish line as quickly and cost-effectively as possible.

Quality Assurance (QA) is of the utmost importance at Spartec Composites. Our QA department is equipped with several FARO CMM inspection arms and scanners to efficiently and accurately assess finished parts for dimensional and compositional accuracy. Our laminators consistently work in tightly controlled layup processes that include buddy-check, sign-off sheets, and documentation of material traceability. We are dedicated to quality throughout the process and our autoclave and curing ovens are equipped with computerized logging technology that tracks and records all aspects of the cure cycle. Transparency and quality are things you can be assured of when working with Spartec Composites.